Distributed Control System Design for Portable PC Based CNC Machine

Roni Permana Saputra, Tinton Dwi Atmaja, Budi Prawara

Abstract

The demand on automated machining has been increased and emerges improvement research to achieve many goals such as portability, low cost manufacturability, interoperability, and simplicity in machine usage. These improvements are conducted without ignoring the performance analysis and usability evaluation. This research has designed a distributed control system in purpose to control a portable CNC machine. The design consists of main processing unit, secondary processing unit, motor control, and motor driver. A preliminary simulation has been conducted for performance analysis including linear accuracy and circular accuracy. The results achieved in the simulation provide linear accuracy up to 2 μm with total cost for the whole processing unit is up to 5 million IDR.



Keywords


distributed control; portable CNC machine; linear interpolation; circular interpolation

Full Text:

PDF


References


T. Masuzawa, "State of the Art of Micromachining," Annals of the ClRP, vol. 49, no. 2, pp. 473-488, 2000. crossref

D. A.. Rangel, et al., "Development of a CNC Micro-lathe for Bone Microimplants," Escuela de Ingeniería de Antioquia, no. 15, pp. 113-127, Juli 2011.

M. Yamanaka; et al. , "Evaluation of Size Effect on Micro-machine-tools Design for Microfactory," in Proceedings of the 35th International MATADOR Conference, London: Springer, 2007, pp. 301-304. crossref

W. D. Yang and J. Chang, "An Open CNC System Based on Motion Controller," Applied Mechanics and Materials, vol. 44 - 47, pp. 956-959, December 2010.crossref

T.D. Atmaja and A. Muharam, "Open Source Software Implementation at Three Axis Table Control Algorithm for Three Dimensional Scanner Mechanism," in Proceeding of National Seminar of Open Source Software III, Bandung, November 2009, pp. B31-B36.

D.G. Subagio and T.D. Atmaja, "The Use of Open Source Software for Open Architecture System on CNC Milling Machine ," Journal of Mechatronics, Electrical Power and Vehicular Technology, vol. 2, no. 2, pp. 105-112, December 2011. crossref

R. P. Saputra, et al., "Desain dan Implementasi Sistem Kendali CNC Router Menggunakan PC untuk Flame Cutting Machine," Journal of Mechatronics, Electrical Power and Vehicular Technology, vol. 2, no. 1, pp. 41-50, July 2011. crossref

N. James, et al. , "PC-based low-cost CNC Automation of Plasma Profile Cutting of Pipes," ARPN Journal of Engineering and Applied Sciences, vol. 2, no. 5, 2007.

S. Kommareddy, et al., PC-Based Oper Architecture Servo Controllers for CNC Machining.

G. Zhiming, "Development of PC-based Adaptive CNC Control System," Automated Material Processing Group, Automation Technology Division, SIMTech Technical Report (AT/01/043/AMP) 2001.

G. C. Onwubolu, "Development of a PC-based Computer Numerical Control Drilling Machine," Journal of Engineering Manufacture , vol. 21, no. 6, p. 1509, 2002. crossref

A. A. Loukianov, et al., "Implementing Distributed Control System for Intelligent Mobile Robot," in the 8th International Symposium on Arti?cial Life and Robotics, Oita, Japan, January 2003, pp. 24–26. crossref

L. Cauffriez, et al., "Design of Intelligent Distributed Control Systems: A Dependability Point Of View," Reliability Engineering and System Safety, vol. 84, pp. 19-32, 2004. crossref

D. Trentesaux, "Distributed Control of Production Systems," Engineering Applications of Arti?cial Intelligence , vol. 22, pp. 971–978, (2009). crossref

Atmel, "8-bit Microcontroller with 128K Bytes In-System Programmable Flash (ATMega128/128L)," Atmel, Datasheet Rev. 2467X–AVR–06/11, 2011.

Atmel, "8-bit Microcontroller with 16K Bytes In-System Programmable Flash (ATMega16/16L)," Atmel, Datasheet Rev. 2466T–AVR–07/10, 2010.

Digi-Ware. (2013, Feb.) DigiWare Unlimited Innovations. [Online]. http://digi-ware.com

Oriental Motor. (2013, Feb.) Oriental Motor Website. [Online]. http://catalog.orientalmotor.com

Alibaba Corp. (2013, Feb.) Alibaba Website. [Online]. maxwelleletric.en.alibaba.com

AMCI Corp. (2013, Feb.) AMCI Advanced Micro Controls Inc. [Online]. http://amci.com/rotary-encoders/nr25-profibus-dp-absolute-multi-turn-rotary-encoder.asp

Atmel. (2010, July) Atmel Website. [Online]. http://www.atmel.com


Article Metrics

Metrics Loading ...

Metrics powered by PLOS ALM

Refbacks





Copyright (c)